Find replacement and service parts catalogs online for the Polaris RZR, Sportsman, ACE, GENERAL and RANGER by model and year. View and Download Polaris RANGER RZR S service manual online. RANGER RZR S Offroad Vehicle pdf manual download. Also for: ranger. View and Download Polaris RZR owner’s manual online. RZR Offroad Offroad Vehicle Polaris Ranger RZR Owner’s Manual. ( pages).

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Measure the gap between the two rotor tips as shown below. The pressure cap and recovery bottle are located woners 8. Do not hang the caliper by the brake line. Periodic Maintenance Chart Emission-related service failure to conduct this maintenance will not void the emissions warranty but may affect emissions Have an authorized POLARIS dealer perform these services. Install the upper ball joint end into the front bearing carrier. Chrome wheels exposed to road salt or salt in the air in coastal areas are more susceptible to corrosion if not properly cleaned.

Page The bearings should turn smoothly and quietly, with no detectable up and down movement and minimal movement sideways between inner and outer race.

Remove all debris, grease and oil. Never drive on hills with excessively slippery or loose surfaces. Remove the A-arm from the vehicle. Page Belt burnt, thin manjal brake pwners brake system. Removing the detent sleeve first will allow the detent ball and spring to fall into the shift housing.

  ISO 17165 2 PDF

Press the MODE button to advance to the next error code. Determine water depth and current before entering water. Place a drain pan under the main gearcase drain plug. Lubricate the o-ring on the new filter with a film of fresh engine oil. Operate this vehicle only outdoors or in well-ventilated areas.

Visually inspect bearing for moisture, dirt, or corrosion. Place a container below the caliper to catch the brake fluid. Polarsi the throttle lightly.

Page Rivets 2. Shock loading may tension a winch cable beyond its strength and cause the cable to break. Reinstall mounting bracket and hand tighten the 7 bolts.

Pass a small heating torch over the shock body to remove any air bubbles from the oil. No internal servicing or readjustment may be performed. Inspection may reveal the need for replacement parts.

RZR Manuals

Choose a crossing where the Floor Level water level is lowest and where both banks have grad Front Brake Pads Remove excess fluid from reservoir as required. Maintain the fluid level even with the bottom threads of the fill plug hole.

Page 99 Loctite This will prevent any possible damage to the bolts or to the crankcase casting. Any measurement other than Infinity open will indicate a failed or shorted stator leg. Place manuxl assembly in a vise.

With a white marking pen, accent the timing mark on the gear that contains the springs. Pins 7 and 8 provide power and ground to light the switch lamp. Tap on inner race only!


Bend both ends of cotter pin around end of spindle in polaaris directions. Maintenance Inspect, clean, lubricate, adjust and replace parts as necessary. Remove the ser- vice panel to access serviceable engine components and clutches.

Owner’s Manuals | Polaris Off-Road Vehicles

O-ring to aid installation. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. Remove the vent line and lift the rear gearcase upward and on its side to remove it from the vehicle. Page roundingdamage. This module kit is used on all 8 pin connector-based Polaris EFI systems.

Ensure lines are not kinked or pinched. Page 4 The original instructions for this vehicle are in English. Apply and hold downward pressure on the outer spring retainer. Clean end of taper on crankshaft and the taper bore inside drive clutch.

If parking on an incline is unavoidable, follow these precau- tions: Polaris recommends the use of Polaris Special Tools when servicing any Polaris product. Stabilize the Fuel 1.

Page amp circuit breaker protects the fan motor circuit.