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Remove the two 6×25 mm cam chain tensioner flange bolts. Hold reel firmly in housing.

Polaris Trail Boss ATV Service Repair Manual | eBay

Remove nut from puller rod and set aside. Separate crankcase by tapping with a soft faced hammer in reinforced areas.

Page Clutch Offset, 6. Slowly rotate engine two to three revolutions and re-check cam timing once chain is tight. Verify fluid level in reservoir is up to MAX line inside reservoir and install reservoir cap. To correct a rear wheel skid, turn the handlebars in the same direction as the skid and shift body weight forward. Oil may need to be changed more frequently if Polaris Premium 4 is not used.

Programmable service interval The programmable service interval provides a convenient reminder when routine maintenance is due. Never run an engine in an enclosed area or indoors.

Polaris Trail Boss 330 Quadricycle Owner’s Manual

Remove cam chain tensioner plug, sealing washer, spring and pin. With engine running, turn the handlebars from full left to full right with transmission in neutral. Install caliper on hub strut, plaris torque mounting bolts. Assemble input shaft assembly.


Enter text from picture: When ordering service parts be sure to use the msnual parts manual. You must enable the programmable service interval before it can be used. Due to the critical nature of the procedures front and rear. Jet Block Assembly 6. Remove release lever shaft and return spring spacer. Turn the engine off. Always pilaris genuine Polaris parts. Driven Clutch Puller PN 1. Always remove the drain plug before storing the vehicle. All information contained within this publication is based on the latest product information at the time of publication.

Fill the reservoir as needed whenever the cover is loosened or removed to ensure proper diaphragm operation.


Use either of the following methods to remove and install a new garter spring. The replacement spring is PN PN Brake System Service Notes. Gear Indicator – As the shift lever is Side panel removal may be difficult until the locking tabs and receivers have been snapped and unsnapped a few times. Amazon Inspire Digital Educational Resources.

Install spindle nut and tighten to servicf.

Lock the hydraulic parking brake. Discover Prime Book Box for Kids.

It measures distance as well as hours of operation. Recoil Starter Recoil Starter If the battery is too weak to start the engine, use the recoil starter 1. Install the crankshaft into the PTO side crankcase.


Torque with smooth motion to avoid damage to the stationary sheave. Do not connect or disconnect the battery battery discharge. Change break-in oil and filter at 20 areas. Shift weights should not be changed or altered without first having a thorough understanding of their positioning and the effects they may have on belt to sheave clearance, clutch balance and shifting pattern. Ensure proper operation Ensure operation Ensure proper operation Inspect, clean Drain deposits whenever visible Check operation, apply Polaris dielec- tric grease when lamp is replaced Check operation, apply Polaris dielec- tric grease when lamp is replaced Wear helmet, goggles, protective Starter fails to turn motor.

Replacement safety decals are provided by Polaris at no charge.

Torque plug to 14 ft. The starter No Spark, Weak or Intermittent Spark system must be in good condition and the battery fully charged. Remove the top rail first followed by the bottom rail. Install oil pump cover. WARNING Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident. Refer to bushing re- PN placement in this chapter. Page Brake Pad Removal, Front, 9.